Tea is popular all over the world. The quality of tea bags affects the tea’s taste and people’s first impression of it. Therefore, choosing the right tea bag packaging machine is crucial. There are various tea packaging machines on the market, and we will give you an overview of them.
What Does Tea Bag Packaging Machine Offer?
Tea bag packaging machines have many advantages. One of the obvious ones you can see is its high productivity, production efficiency is dozens or even hundreds of times more than the manual. Because of its highly automated features, the tea bag packaging machine also makes far fewer mistakes than manual labor, and because of its high precision features, it rarely has packaging and tea waste. It is also more hygienic than manual manufacturing as fewer surfaces are touched during the packaging process. The risk to safety and the cost is also reduced due to less involvement of personnel.
Key Considerations for Choosing a Tea Bag Packaging Machine
Production Efficiency
With the development of society, tea bag manufacturers must enhance their productivity to remain competitive. A type of pyramid tea bag packaging machine can pack 2000-3000 bags per hour and its speed is about 30-50 bags per minute.
The fully automatic high-speed tea bag packaging machine has the highest production efficiency, it can produce hundreds of tea bags every minute. It also shares high automation and precision. So it would be a good choice for you.
Cost performance
Cost performance is a factor that requires long-term consideration, including the initial cost of the tea bag packaging machine, maintenance and repair costs, energy consumption, and how these align with the company’s development strategy. Let me take two examples for you. A pyramid tea bag packaging machine costs between 15,000 USD and 20,000 USD, while a round tea bag packaging machine costs between 8,000 USD and 10,000 USD. The latter has a simpler design, with moderate maintenance costs and energy consumption.
Easy to operate
Tea bag packaging machines are equipped with a human-machine control panel, enabling automatic tea bag packaging and maintenance diagnostics through simple operating steps. Here is the basic auto-packaging process.
- Machine Setup: Set the packaging machine according to the specifications of the tea bags you are producing.
- Tea Filling: Pour the pre-measured tea leaves into the machine.
- Sealing: Then the machine will fill the bags. It is a crucial part, concerning the flavor of the tea.
- Cutting: After sealing, the machine will cut off extra materials. The tea bag will form into its final shape in this process.
- String Attachment: The machine will catch the strings if your tea bags contain strings for simple removal of cups.
Tea bag materials and types
Consideration of tea bag packaging materials and types is also crucial. Different tea bag packaging machines are suitable for different packaging materials and types. Like Filter paper tea bags, Round tea bag, Dip tea bag and Pyramid tea bag. The materials are also various. We have Paper, Filter paper, Nylon, Soilon, and so on. Eco-friendly materials are preferred by many producers now.
Different types of tea bag packaging machines
Pyramid tea bag packaging machine
Pyramid tea bag packaging machines are designed for pyramid-shaped tea bags. It is widely used today because the pyramid tea bag could provide better infusion and ensure optimal flavor extraction during brewing. It is loved by people all over the world.
Filter paper tea bag packing machine
Filter paper tea bag packing machine uses filter paper and heat-sealing technology to ensure the tea bags are sealed, preserving freshness and preventing leaks. It is ideal for large-scale production. The filter paper tea bags are environmentally friendly, and it has good penetration, allowing a strong flavor. The machine is loved by tea bag producers.
Degradable Rectangular or Flat tea bag packaging machine
One of the distinguishing features of this machine is using eco-friendly materials like PLA or Soilon as its materials. You can’t miss it if you focus on environmental sustainability.
Tea powder packaging machine
The tea powder packaging machine is used to pack tea powder into bags. The powdered tea has a stronger flavor than any other tea. It can accurately fill tea powder into bags and seal them. The machine’s design is flexible, which allows for different types and sizes of packaging bags.
Tea Sachet Packing Machines
The vertical form fill machines share great popularity. It is a versatile packing machine for a great variety of different tea bags and various types of tea. For example, it is suitable for sachets, pillow bags, pouches or loose leaf tea, tea bags.
Except for the multifunctional features, it takes up a small space. And it can still work effectively without quality concern no matter how small it is. It is suitable for high-speed packaging and large-scale production. Low cost is also one of its features.
Round tea bag packaging machine
The round tea bag packaging machine is more used for packaging tea powder.
The machine cost is moderate. And apparently, the product is round.
Dip tea bag making machine
It is suitable for small particles and powdered tea. It has a stainless steel body, a stable and durable structure. Easy to clean. And the cost is not high.
Different weighing systems for tea
Mechanical weighing system
It is easy to operate, effective, and suitable for medium-scale production.
Volumetric weighing is one of them. Uses measuring cups or hoppers to measure the volume of tea. Or just according to the width, height, and length of a parcel to estimate the volumetric weight.
This method’s operation is simple and it’s inexpensive but not very precise. If you are a beginner, running a small business, you can try this.
Electronic Weighing System
The electronic weighing system consists of electronic scales, weighing sensors, automatic control units, and so on.
It shares high precision, high efficiency, suitable for large-scale production. But it needs high initial investment and requires professional operation and maintenance. So you need to consider carefully in advance.
Multi-head Combination Weighing System
If you are looking for high-precision equipment, high accuracy multi-head electronic weigher is the way to go.
It has multi-head weighers, each head works independently, each hopper of weigher can be loaded with different tea. And it can work with extremely high accuracy and speed. But it is very expensive and needs regular maintenance, suitable for ultra-large-scale production which has a large variety of tea.
Conclusion
Through my analysis and introduction of the tea bag packaging machine above, you should have a deeper understanding of it now. The choice of tea bag packaging machine is a long-term consideration for a company, and a good choice will help you stay competitive in this industry. You need to consider the cost performance, energy consumption, type, productivity, and other factors. I hope my introduction will be helpful to you.
