Compact Automatic Sachet/Pouch Packaging Machine with Filling Unit Integrated, PLUG & RUN.
Model Available For Powder, Liquid and Granule;Multiple Dosing/Filling Model per Request.
Motor Driving Only, No Compress Air Request
Principal Features :
Customer Success Project, Customized Packing Solutions
Efficient, Versatile, and Cost-Effective: Revolutionize Your Packaging Process with the VFH Series Sachet Packaging Machine
|Bag Styles||Pillow Bag||3 side seal bag||4 Side Seal Bag|
|Bag Length||30 to 180 mm||30 to 150 mm||30 to 150 mm|
|Bag Width||30 to 135 mm||25 to 135 mm||40 to 135 mm|
|Film & Reel||0.04-0.12 mm (30-120 mic.) Real Max.Dia.400 mm(15.75 ”) Real Core Dia.75 mm (2.95 ”)|
|Max. Reel Width||300mm(11.81”)||270mm(10.63”)||270mm(10.63”)|
|Packing Speed||40-80 bags/min||40-80 bags/min||35-80 bags/min|
|Power & Voltage||1.35 KW, AC220V/50Hz||1.2 KW, AC220V/50Hz||1.8 KW, AC220V/50Hz|
Hey there, I just wanted to share my experience with HonorPack. As a purchasing manager for a snack food production factory, I've been working with them for over 5 years now, and I have to say that their bag packaging machinery is top-notch. Their solutions are tailored to our specific needs, and the machinery is not only durable but also easy to use. Plus, their customer service is outstanding.
I've been in the snack food production industry for over 20 years now, and I've worked with many different packaging suppliers. But none of them compare to HonorPack. Their machinery is not only reliable but also easy to use, and their customer service is outstanding. I would highly recommend them to any business looking for a trusted partner in the industry.
In the realm of packaging, Vertical Form Fill Seal (VFFS) machines have become integral components due to their proficiency in automating and streamlining packaging processes. Among these, the compact versions are gaining substantial attention for their ability to work in smaller production environments or operations with limited space. This article aims to offer a comprehensive understanding of compact VFFS machines, shedding light on their functionality, benefits, applications in various industries, and critical purchasing considerations.
The very essence of a VFFS machine lies in its name: it forms, fills, and seals packages vertically. The automated packaging process starts by feeding a continuous flat roll of plastic film through the machine. The film is formed into a bag shape with the help of a forming collar, following which the product is filled and the bag is sealed. This three-step process—form, fill, and seal—occurs in a vertical manner, hence the name.
Even though compact VFFS machines are smaller than their standard counterparts, they encapsulate similar functionality. These machines are a fusion of space optimization and operational efficiency, making them suitable for small production lines without compromising on packaging speed or efficiency.
Compact VFFS machines and big size VFFS machines each have their unique advantages and disadvantages, and understanding these can help you make the best decision for your business.
Compact VFFS Machine
Big Size VFFS Machine
|Factor||Compact VFFS Machine||Big Size VFFS Machine|
|Facility Space||Ideal for smaller facilities due to compact size||Requires more space, suitable for larger facilities|
|Budget||Lower initial cost, ideal for smaller businesses or startups||Higher initial cost, may require a substantial budget|
|Product Size||Best for smaller products||Can handle larger product sizes|
|Production Volume||Suitable for lower production volumes||Ideal for higher production volumes|
|Staff Training||Easier to operate, requires less intensive training||More complex, may require specialized training|
|Functionality||Basic functions and capabilities||Provides a broader range of functions and capabilities|
Which One is For You?
The choice between a compact VFFS machine and a big size VFFS machine largely depends on your specific needs, budget, space, and the nature of the products you are packaging. If you have a smaller operation with limited space and are packaging smaller goods, a compact VFFS machine might be the perfect fit. If, however, you have larger production volumes, need more customization options, or are packaging larger products, a big size VFFS machine may be more suitable.
A typical VFFS machine is made up of several core components, each having a specific function in the packaging process.
Film Roll: The film roll forms the basis of the package. The choice of film material largely depends on the product to be packaged, shelf life requirements, and cost considerations. Plastic films like polyethylene, polypropylene, and various laminates are commonly used.
Forming Collar: The forming collar, or forming tube, takes the flat film and transforms it into a cylindrical shape, effectively creating the “bag” in which the product is filled.
Vertical Seal Bar: Once the film is shaped, the vertical seal bar creates the longitudinal “back” seal of the bag, securing the sides of the bag together.
Filling System: The filling system is a critical part of the VFFS machine. Depending on the product to be packaged, the filling system could be volumetric (for solid products), gravimetric (for products that need to be weighed), or liquid/paste fillers.
Horizontal Seal Bars: The final step in the process involves the horizontal seal bars, which seal the “top” of the bag (which becomes the bottom of the next bag).
Understanding the packaging process in more detail can help to appreciate the efficiency and versatility of VFFS machines.
One of the biggest advantages of VFFS machines is the variety of bag types they can produce. Depending on the product and specific packaging needs, you can choose from several styles:
Pillow Bags: The simplest and most common bag style, ideal for a wide range of products.
3/4-Side Seal Bags: Ideal for flat, non-bulky items. All four sides of the bag are sealed for a uniform appearance, often used for products like coffee, tea, or powdered mixes.
Stick Packs and Sachets: Small, slim bags used for single-serve portions, popular for products like sugar, condiments, or pharmaceutical powders.
Sales always will ask you for the bag type and bag size, also the product type/size and packing weight range.
Here are the table show you the bag type that different machine can pack.
The versatility of compact VFFS machines allows them to be deployed across various industries. Here are a few examples:
4.1 Food and Beverage
Compact VFFS machines excel in packaging various food items, ranging from loose products like grains, coffee, and spices, to liquids such as sauces, juices, and milk. They can also pack solids like candies and chocolate.
In the pharmaceutical industry, these machines are used to pack pills, capsules, powders, and liquids. The machines’ precise filling mechanisms ensure accurate doses, and their sealing capabilities help maintain the products’ integrity and sterility.
For the cosmetics industry, compact VFFS machines can package a range of products, from creams and lotions to powders. The machines can handle different packaging materials and shapes, making them a versatile choice for this industry.
4.4 Hardware and Industrial
Compact VFFS machines can also be used in the hardware and industrial sector to pack items such as nuts, bolts, washers, and other small parts. They can handle different sizes and weights, making them a practical choice for these industries.
Choosing the right Compact VFFS machine involves several considerations. Understanding the specific needs of your product and operation is crucial in making the right decision. Here are a few factors to consider:
Product Characteristics: The type, size, and consistency of the product will influence the choice of the filling system, the film material, and the bag type.
Production Volume: The required production speed will determine the size and complexity of the machine. High-volume operations may need machines with multiple filling and sealing stations.
Budget: The price of VFFS machines can vary greatly, from simple, single-station machines to complex, multi-station systems. The budget should reflect the requirements of your operation.
Maintenance and Support: Consider the availability of spare parts, technical support, and maintenance services when choosing a VFFS machine.
In order to provide you the correct packing equipment for your business. We hope we can get more information from your side. The under questions list will help us reduce the checking time and save time for you. You can download the Excel table at the end of this part.
download the Excel table at the end of this part.
01 What kind of product you are going to pack? If we can get some samples/photos to assess?
02 Could you tell us the packing weight range?
03 Do you have the sample bags and bag size?
04 If you can send us your bag photos or design? If you can send us your bags to our factory address to test?
05 Could you let us know your plant size or layout? Is there any celling height limit?
06 What’s your factory power supply voltage type?
07 When you are going to apply this set of machines?
08 For self-use or resale to others? Which Country?
09 The packing speed requirements.
10 Other requirements for the packing process.
When you’re in the market for a Vertical Form Fill Seal (VFFS) packaging machine, the choice of the manufacturer is as important as the machine itself. Here are some factors to consider when choosing a VFFS machine and its manufacturer:
Manufacturer Reputation and Expertise: First and foremost, the reputation and expertise of the manufacturer should be taken into consideration. Research on their experience in the industry, the quality of their machines, and their track record in terms of customer satisfaction.
Machine Features and Capabilities:It’s important to fully understand the capabilities of the VFFS machine you’re considering. Key factors to assess include the types of bags it can produce, its speed, its compatibility with different packaging materials, and its ability to accommodate the specific product you intend to package.
Integration with Your Current Setup: Consider how well the new machine will integrate with your existing production line. Check whether it can seamlessly fit into your current processes or if modifications will be necessary.
Training and Support: A good manufacturer will offer comprehensive training to your staff on the operation and maintenance of the machine. They should also provide a solid after-sales service, including quick response times for technical support and readily available spare parts.
Cost is always a major factor when purchasing new equipment. However, rather than focusing solely on the initial cost, consider the total cost of ownership over the life of the machine, which includes maintenance, energy use, and consumables.
Technology and Innovation：Lastly, consider how forward-thinking the manufacturer is. Do they stay up-to-date with the latest trends and technological advancements in the packaging industry? Are their machines adaptable and upgradeable to accommodate future needs?
Compact VFFS machines represent a significant advancement in the packaging industry, offering businesses a versatile, efficient, and cost-effective solution for their packaging needs. By understanding the intricacies of these machines and how to effectively utilize them, businesses can greatly improve their packaging operations, enhance their productivity, and ultimately, contribute to their success.
Hi, I’m Francis Wu, General Manger of HonorPack, I have been running a factory producing packaging machinery in China for 20 years, discussing equipment and operation with our technical staff and communicating with our experienced packaging experts..
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