Integrated 1–5 kg Zipper Doypouch Packaging System
Looking for a reliable premade pouch packaging solution for heavy-bag confectionery such as chocolate coins or biscuits? For a confectionery producer in Jordan, HonorPack delivered an integrated rotary premade pouch packaging machine paired with a 14-head 5L dimple-hopper multihead weigher, Z-shape 4L bucket elevator, and belt infeed conveyor to pack 1–5 kg batches into stand-up zipper doypouches at around 20 bags/min.
Factory Running Video
Factory test run packing 1–5 kg chocolate coins into stand-up zipper doypouches at around 20 bags/min (Jordan project).
Machine, Pouches & Material Gallery
Packing Challenges for 1–5 kg Chocolate Coins & Biscuits
Running bulk 1–5 kg retail and foodservice packs of chocolate coins, biscuits, and coated granules in premade zipper pouches introduces three distinct production challenges:
How HonorPack Engineered the Integrated Packaging System
14-Head 5L Dimple-Hopper Multihead Weigher
Large 5-liter dimple-textured hoppers reduce product contact area so chocolate coins and biscuits slide cleanly into each combinational weigh bucket across the 500–5000 g range.
Belt Infeed Conveyor + Z-Shape 4L Bucket Elevator
An inclined belt infeed conveyor feeds product steadily into a Z-shape 4L bucket elevator, gently lifting bulk batches to the elevated weigher platform with minimal drop impact.
7-Station Rotary Premade Pouch Packer
The JR7S-350 (735) rotary turret automatically picks zipper doypouches, opens the zipper and pouch mouth cleanly, fills 1–5 kg loads stably at ~20 bags/min, and discharges finished bags onto an outfeed conveyor.
Dual Heat-Sealing & Heavy-Pouch Support
Precision temperature-controlled sealing jaws press flat, wrinkle-free top seals above the resealable zipper—keeping chocolate crisp, aroma-locked, and protected against dust and humidity.
Key Technical Specifications
| Parameter | Specification |
|---|---|
| Rotary Packing Machine | JR7S-350 (735) 7-Station Rotary Premade Pouch Packing Machine |
| Bag Type & Pouch Size | Stand-Up Zipper Doypouch; Width 150–350 mm × Length 100–500 mm |
| Weighing System | 14-Head 5L Dimple-Hopper Multihead Weigher (Sticky-Proof, 10.4" HMI) |
| Weighing & Target Range | 500–5,000 g (Project target: 1–5 kg; typical ±1–5 g accuracy) |
| Feeding System | Belt Infeed Conveyor + Z-Shape 4L Bucket Elevator |
| Packing Speed | Around 20 bags/min |
| Utilities (Rotary Base Machine) | AC 380V 50/60Hz 3-Phase (or customized); Max 3.8 kW; Air 0.6 MPa, 600 L/min |
| Rotary Module Dimensions | 2000 (3200) × 1750 × 1700 mm (rotary unit; line layout varies with elevator) |
Compatible Confectionery & Granule Applications
Beyond chocolate coins and biscuits, this rotary fill-and-seal granules packaging machine and chocolate packaging system configures cleanly for candies, snacks, nuts, and 1–5 kg bulk foodservice pouches.
FAQ
The rotary turret uses built-in self-diagnosis detection: if a premade bag is missing from the gripper or fails to open completely, the system automatically blocks filling and heat sealing on that station—keeping unwrapped chocolate coins off the turret and triggering pressure or heater alarms if utilities drop.
All 7 sets of bag-holding gripper arms adjust synchronously via the central touch screen across the 150–350 mm pouch-width window, eliminating tedious manual single-station micrometer tuning during retail-to-bulk changeovers.
Yes. Premade pouch pick-up and vacuum opening are driven by an oil-free vacuum pump paired with GMP/HACCP-grade SS304 stainless steel contact construction, preventing exhaust oil mist from contaminating confectionery surfaces inside the packaging enclosure.
Yes. The JR rotary turret reserves empty-pouch stations for optional thermal-transfer or ribbon batch coding and nitrogen/gas flushing, while the outfeed conveyor interfaces smoothly with inline checkweighers or metal detectors for 1–5 kg finished pouches.
