Whether you are working in the food or non-food industry, you can use pillow bag packaging to store a wide range of products. This packaging is famous for its convenient opening capacity widely. Also, it is helpful for brand promotion and customized options.
In this article, I will mention every detail of pillow bag packaging. Let’s jump into the below–
What Is A Pillow Bag Packaging?
The pillow bag comes with a pillow-shaped body. It is usually made from three sealed sides: top, bottom, and back seal. Meanwhile, this packaging is also called a T-seal and a back seal bag for its shape. Hence, as it is lightweight, you can use it while traveling or on the go.
In addition, this bag can protect content from moisture and light for a long time. You can use it for different products like personal care items, candy, spices, granules, powder, and many more. In particular, the pillow bag packaging is famous for its single-serving use.
Advantages Of Pillow Pack Packaging
Pillow packaging comes with several pros, unlike traditional packaging options. Let’s take a look at some of them-
- Flexibility In Packaging Design
The most common benefit of pillow packaging is they are easily customizable. Depending on your brand identity, you can design them in several styles. For example, adding logos, product information, or any details. It will help you to make the packaging appealing to customers.
- A Ready-to-shelf Package
Once you fill and seal the pillow pouches, they are to go on the shelf for sale. You don’t need to do any extra packaging like wrapping paper or boxes. This will save money and time at the same time.
- Cost-effectiveness
Unlike cans or boxes, pillow pouches are more affordable. As they are lightweight, you can put more pouches in a single shipment. It will help you to reduce transportation costs.
- Product Freshness And Protection
These pouches are designed to save the product from air, moisture, and light. This way, they extend products’ shelf life and maintain their freshness. At the same time, an ideal seal can preserve the integrity of the content.
- Easy To Store
Usually, pillow pouches come in small sizes, so they easily fit into any bag. This makes it simple for them to carry on the move.
Limitations Of Pillow Pack Packaging
Can’t stand on itself: The common drawback of these packaging is they can’t stand.
Not reusable: Most of the time, pillow packaging is not reusable.
Materials Used For Pillow Bag Packaging
Let’s see some of the common materials you can use for pillow bag packaging–
Polypropylene
Polypropylene is often used for pillow bag packaging. This material is strong and clear. So you can use it for cosmetics and snacks. It is famous for its visible nature. Also, polypropylene extends product shelf life and prevents food from moisture.
Polyethylene
This material comes with moisture-resistant capacity and is durable. At the same time, Polyethylene is easily sealable and suitable for different products, particularly food items.
Metallized film
You can use metallized film for gourmet foods and contents that require high protection. As it comes with a thin metal layer, it can prevent oxygen and light.
Foil
Foil is trendy in the food industry. It can keep the product fresh for a long time by preventing external elements.
Composite materials
When different types of materials combine together, it is called composite material. You can do this by mixing several kinds of plastic and paper. It is best to create robust protection and flexibility.
Biodegradable materials
As environmental pollution increases day by day, the demand for plant-based films or biodegradable materials is getting popular. This offers proper packaging as well as an eco-friendly option.
Industries Uses Pillow Bag Packaging
From food items to beauty products, you can use pillow bag packaging to pack various items. These are–
- Food Industry
As pillow bags can keep food fresh, they are widely used in the food factory. Let’s see their usual application for different categories-
Snack packaging
From crackers potato chips, chocolate beans, and popcorn, pillow bags are popular choices for these snack items because of their airtight sealing and reliable design. Also, pillow bags come with solid bodies, which can maintain product freshness and crispness for a long time. At the same time, they are lightweight and straightforward to carry. Not to mention, you can print on pillow bags and make them attractive for snack customers.
Dairy products
Dairy products like milk, cheese, and pillow bags are also used for one-time use. As they come with practical design and excellent sealing capacity, they can save the these contents from wasted. Also, pillow bags have compact bodies, which are simple to store and carry.
Coffee And Tea
As the pillow pouch packaging comes with excellent barriers against air and lights, they are best for holding coffee and tea. They can keep the products fresh for an extended period. Therefore, you can use them to pack instant coffee and tea.
- Non-Food Industry
Along with food items, you can use pillow bags to store medicine and cosmetics items. For example-
Medical care
You can use pillow bags for medical purposes like packaging gauze, syringes, medicine, gloves, etc. With their secure seal, they make sure the items are kept safe and prevent contamination until use. Durable and compact features also make their storage and transportation simple in the hospital.
Personal care products
To pack personal care products like liquid items lotions, creams, face masks, etc, pillow bags are the best option. They can come with an elegant look and attract customers to increase sales. Also, pillow bags are simple to open and convenient to carry.
How Is Pillow Pouch Made?
The process of making a pillow pouch follows some steps. For instance–
- Film Preparation
First, you have to unwind the roll film and then place it into a pillow pouch packaging machine. Then, you can use printing product and brand information if needed. For this, use either flexographic or gravure printing methods.
- Forming the Pouch
Now, the shaping process is starting. The machine directs the film over the forming tube, where it is shaped in a circular form. Then, a back seal is created by joining the film edges around the tube circumference. Finally, the machine makes a bottom seal using heat to fuse the film.
- Filling the Pouch
It’s time to feed the pouch to your specific type of product. For this, you can use the horizontal or vertical machine.
- Sealing the Pouch
When the product is filled accurately, the machine seals the pouch. This way, they ensure product freshness and quality.
- Cutting and Discharging
Once sealed, now you can cut the pouches and discharge them for further processing.
- Quality Control
This is essential to ensure the sealing and dimensions are placed correctly. Also, you can check whether the pouches have any defects in printing or material integrity.
Types Of Pillow Bag Packaging Machine
Pillow bag packaging is divided into two categories: vertical and horizontal. Let’s learn more about them-
- Vertical Pillow Packing Machines
Vertical pillow packaging machines are automatic and pack granules and powder items. These devices formed the pouches into a circular design at the forming tube top. They offer two types of seal, for example, transverse seal for the side of the bags and overlap seal for the pillow pouches bottom. Hence, after filling and sealing the pillow bag, they release them for distribution.
Intermittent Motion Packaging Machines: These machines actually stopped during the packaging process in a few steps. This way, they increase the efficiency of the packaging. If your business is new and small, you can use these machine types.
Continuous Motion Packaging Machines: In these vertical machines, the processing runs constantly until finished, which increases production speed. When you have a large production capacity, use them.
- Horizontal Pillow Packing Machines
These machines create bags from a roll of film while simultaneously filling the pouches. As the name suggests, in a horizontal pillow pack machine, the film moves horizontally. Mainly, the whole process involves making pillow bags, and filling and sealing them.
Conclusion
By adding the pillow bag packaging, you will surely bring more profit for your business. This stands out from the other packaging options and easily attracts consumers to the shop. Also, you can use multiple materials to make this pack based on your product type and choice.
However, if you want to purchase the machine for your pillow bag packaging, contact HonorPack. We have over 20 years of experience in this industry and are best at offering machines at affordable prices.
