Cartoning Machine Manufacturer

Honorpack provides you with cartoning secondary packaging machines, automated production line design, packaging machines, application integration equipment and so on. Applicable to food, confectionery, hardware, medical, daily chemical and other back-end cartoning packaging. Contact us today for more customer success stories!

  • Over 20 years of experience
  • Automated Production Line Design
  • Intelligent Factory
  • Hundreds of R&D team

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Cartoning Machine

Honorpack’s fully automatic cartoning machine using human-machine interface automatic control system to complete the packaging process of folding of leaflet, carton opening, material & instruction into the carton, batch number printing, sealing and so on. Our machines are equipped with multi-sensors to detect the packaging process in real time, rejecting unqualified products (no material, no manual) and achieving a 100% yield rate.

  • Automatic detection of lack of material and carton, automatic pause and warning.
  • Continuous high-speed material handling design
  • Servo system control, electronic cam linkage, more efficient.
  • Deployment of Internet of Technology (IoT), real-time detection of production process
  • One-key switching of machine parameters, automatic adjustment of packaging production.

Flow Wrapping Machine Application - Customer Success

Honorpack’s cartoning machines have a modular design for fast material changeover and quick switching and adjustment of cartoning modules. Our cartoning machines are designed for a wide range of carton sizes and quick changeover of packaging styles, and can be customized to meet your cartoning needs by adding glue, insert tongue, easy-tear dots line, coding, and instruction instruction manual dispensing features.

Diffirent products will have diffirent features, On average, our cartoning machine can finish approximately 50-150 in a minute, for food based on different feeding system speeds. For tablets, the fastest speed is around 300–500cpm.

Types of Cartoning Styles

Whether you work in the food, cosmetic, pharmaceutical, or chemical industry, a cartoning machine is necessary to make cartons to pack and deliver your products.
Honorpack’s cartoning machines are suitable for bags, bottles, pharmaceuticals (blisters, tubes, vials), sticks, tubes, trays, capsule …and more.

Pouch Cartoning

Sachet Cartoning

Stick Pack Cartoning

Tray Cartoning

Tube Cartoning

Blisters Cartoning

Bottle Cartoning

Capsule Cartoning

Please click below to watch the production process of  Cartoning Machine for different packaging types.

HC Series Cartoning Machine Types

Vertical Cartoning Machine

Honorpack vertical cartoning machine is designed to erect and fill cartons in a vertical orientation. Products are typically loaded into the cartons from above, and the cartons are then sealed. This type is ideal for products with consistent shapes and sizes. Also, it is suitable for delicate and free-flowing products. From dry pasta to rice contents, the vertical machine packs these.

Horizontal Cartoning Machine

This machine operates by loading products into cartons from the side. The cartons are typically pre-formed and opened horizontally before being filled. This type is suited for irregularly shaped items and offers flexibility in packaging various product sizes.

Continuous Cartoning Machine

Honorpack’s continuous cartoning machine will work with a continuous motion system to fold, fill and seal cartons without pausing. With a packaging speed of 120-150 cartons/minute, the machine will increase efficiency and be suitable for mass production.

Intermittent Cartoning Machine

Honorpack intermittent cartoning machine operates in a stop-and-go manner suitable for diverse carton sizes and slower speeds. The machine packs at a speed of 50-60 cartons/minute, it offers precision for smaller batches or varied products with a high cost performance.

Features & Advantages Of HonorPack Cartoning Machine

Highly Effective

  • High-speed and precise cartoning: the whole machine is servo-driven, with electronic cam linkage, and the production speed can be adjusted quickly by one key. High-speed carton sucking, placing and matching with high precision to meet the demand of high-speed cartoning of products.
  • Flexible loading system: robot automatic loading, one-key adjustment according to formula parameters, realizing fast switching.
  • Automatic liner feeding: full automation of liner molding and feeding, no manual intervention and fast and stable.
  • Continuous feeding technology: adopting high-speed cartridge design, realizing uninterrupted automatic material handling and improving efficiency.
  • Rotary carton opening technology: adopting elastic self-sealing rotary carton opening head, stable performance, no oil pollution, easy to clean.

Automated Intelligence

  • Intelligent information recognition: Intelligent recognition of material positive and negative, spray code, labeling information, and error-proof linkage rejection.
  • Multi-sensor monitoring: the whole process is detected by multi-sensors, no material without opening the carton, lack of carton alarm and automatic suspension of operation.
  • Efficient rejection function: When the product is not qualified after inspection (such as no manual or no material), it will be automatically rejected to ensure quality.
  • Clutch safety protection: The main drive adopts overload clutch device to realize torque separation to protect the equipment and materials for safe operation.

Highly Integrated

  • Multi-functional integrated equipment: integrated weighing, filling, conveying, packaging, testing and robotic machines to adapt to a variety of production needs.
  • Strong functional expandability: can easily expand or add weighing, glue spraying, coding and other functional modules according to production requirements.
  • Modular design: cartoning module structure is modular, can quickly adjust and replace different material specifications to adapt to flexible production.
  • GMP compliant: easy to clean and maintain, the equipment design meets the requirements of pharmaceutical and other high standard industries.

Why Choose Honorpack

 – Your One-Stop Source for Cartoning Machine

High ROI Machine

OVER 20 YEARS EXPERIENCE 
– FOCUS ON PACKAGING MACHINE MANUFACTURING

LEADING DESIGN AT CHINESE PRICES
– COST SAVINGS OF 30% – 50 %

Packaging Service

EXPANDING GLOBAL REACH:
– EXPORTING MACHINE To OVER 50 COUNTRIES

MAXIMIZING AFTER-SALES SERVICE
THROUGH LOCAL AGENTS

Packing Line

FULL LINE PACKAGING SOLUTIONS
– INTERGRATED EQUIPMENT FOR WEIGHING, FILLING, CONVEYING, CHECKING, CARTONING, ROBOTIC ETC.

FAQ

  1. Transmission system
  2. Carton loading device
    -cartons storage 
    -cartons suction device 
  3. Auxiliary unpacking device
  4. Leaflet transmission
  5. Delivery device
  6. Lengthways capsule pushing device
  7. Carton closing device
    -Folding device on both sides of the carton
    -Sealing device
  8. Outlet conveyor belt
  9. Mechanical carton pressing mechanism

View more about the cartoning machine Main structure and operating principle

This machine adopts a series of complex transmission, simulating the manual action to complete the automatic carton loading, push carton, carton loading leaflet folding and sealing and other processes. The work flow of this machine is as follows: 

The pneumatic system is composed of vacuum generator and oil-free vacuum pump with solenoid valve. 

First, the material charging device will place the materials on the host conveying station, and the conveying mechanism is equipped with a detection photoelectric or material detection mechanism, so as to detect whether the product meets the production requirements. If it meets the production requirements, the production continues. If it does not comply with the requirements, the paper folding machine does not have a carton suction mechanism or removes (customized) the instructions placed on the paper folding machine through the waste cylinder. Under the combined action of compressed air and true air, the paper folding machine is inhaled and formed according to the requirements of the user. After the delivery of the rotating paper clip, it is sent to the paper walking chain and driven by the paper walking chain to move to the pushing station to wait for pushing. At the same time, suck out the cartons placed in the carton warehouse by the suction carton mechanism, assist the push materials mechanism to distract the cartons, place them on the chain to complete push materials, and move them to the pushing station through the walking carton chain to wait for bolus. When the sensor located on the front panel fails to detect that there is an instruction for use on the paper feed chain, the command will be transmitted to the PLC, and at a specific time, the pneumatic system control cylinder will eliminate the nonconforming product at the outlet. 

When the paper carton is sucked out from the warehouse correctly and falls on the chain, the sensor at the lower end has no signal output; when the paper carton has fault (such as jamming) in the suction process, the pressure carton rod is turned upwards, the PLC sends the control signal, so that the host stops running and restarts after waiting for the troubleshooting. When the carton is correctly sucked down and put into the walking carton chain, the sensor located on the intermediate board detects a carton signal within the pending time. Then the longitudinal pushing mechanism pushes the materials and instructions into the carton. If the phenomenon of stagnation occurs during the process, the overload device located on the plunger rod will work. At this time, the sensor will send a signal, which will stop the operation of the host. 

When the materials and leaflet are accurately pushed into the carton, the carton will continue to move forward driven by the carton chain. After the embossing device, the steel character is typed and entered into the carton sealing station. A scrap removal device is installed on the outlet conveyor belt, and all the scrap detected in the previous detection can be removed, so as to ensure that the cartons that are packaged are qualified. 

Francis

Packaging Machine Specialists

Hi, I’m Francis Wu, Founder and General Manager of HonorPack, I have been running a factory producing packaging machinery in China for 20 years, discussing equipment and operation with our technical staff and communicating with our experienced packaging experts..

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