What Is Premade Pouch Packaging Machine?
As the name suggests, a premade pouch packaging machine operates with preformed bags. This equipment is fully automated and can handle different types of pouches based on shapes and sizes. When you put the preformed pouches in the machine’s placement section, the machine will open them. Then, it will fill the bag with products and seal them tightly. Also, with this equipment, you can print information on the packages.
A premade pouch packaging machine accurately fills powder, liquid, and granule items. This can reduce labor costs and errors and increase production speed.
Types Of Premade Pouch Packaging Machines?
Let’s see two common types of premade pouch packaging machines here-
Rotary Premade Pouch Packing Machines
These are circular-based machines with several stations for each work. For example, when you place the preformed pouches, they will take one, open the bag, and fill it with product. After proper sealing and labeling, they will discharge the pouches as a final work.
Horizontal Premade Pouch Packing Machines
They work in a horizontal and linear style. After setting the premade bags, these machines move them through each station for different purposes. For instance, after you put the pouches, they will open the pouch in one station and move them to the next one for filling. This way, the pouches will go from one to another station till sealed and dispensed horizontally.
How Premade Pouch Packaging Machines Work?
To do their work perfectly, premade pouch packaging machines operate through a workflow one after another. I have mentioned some sections briefly here. However, if you want to know their working process broadly, then read the workflow of the premade pouch packaging machines.
- Using Premade Pouch: These machines start the process with the premade bags. Then, they fill and seal the pouches.
- Fully Automatic Pouch Taking: When you place the pouches, these premade pouch-packing machines take them automatically.
- Pouch Coding and Opening: In this section, the equipment prints the date or any necessary number. After that, it opens the pouch mouth with a sensor, AI nozzle, etc.
- Pouch Filling and Sealing: Now, the premade pouch-filling machine will fill the bags with products of perfect measurement and seal them.
- Pouch Shaping and Output: Finally, check the pouches for the ideal shape; the machine will output the bags through the conveyor belt.
Applications Of Premade Bag Packing Machines
You can use premade bags for a wide range of bags. I have mentioned here many of them; check them out below-
Powder Packaging
No matter the powder type, such as protein, spices, or baking ingredients, premade pouch machines are available for different industries. These machines ensure precise packaging and airtight seals of the content. They also keep the powder item fresh and extend its shelf life.
Liquid Packaging
The premade pouch packaging machine efficiently packages liquids like beverages, sauces, oils, etc. One of the main features of these machines is that they fill the fluid into bags like spout pouches without spillage and mess. Also, they handle different viscosities of liquid and provide reliable seals.
Pet Food Packaging
These machines can pack different types of pet food, from kibble and treats to wet food. As they can support several bag sizes and materials, you can use one pouch that is convenient for customers to use. So, it’s best to choose reusable and zippered bags for pet food packaging.
Food Packaging
The premade machine can store many food items, from frozen food to coffee and tea. These machines finish the pack by maintaining proper hygiene at high speed. Besides, their airtight seals keep the quality of the food for months.
Pharmaceuticals
As the premade machine packs the right quantities of products, this is helpful in pharmaceuticals or the medical industry. Medicine requires a proper amount; otherwise, it can harm the patient.
Cosmetics
In cosmetics, premade bag packing machines offer flexibility for various product types, from powders to creams. They ensure that each bag is filled with the correct quantity and sealed to preserve the product’s quality.
Snacks Item
Premade bag packing machines are perfect for packaging snacks. They ensure tight seals to maintain freshness and extend the shelf life of the snacks. With quick changeovers and high-speed operation, these premade machines efficiently package chips, nuts, and other snacks.
Dried Fruit
In the dried fruit industry, premade bag packing machines ensure that products are packaged to preserve their quality. These machines offer reliable sealing to keep moisture out, maintaining the texture and flavor of dried fruits.
Bag Types Compatible With Premade Pouch Packing Machines
Premade pouch packing machines are designed to handle various types of preformed bags. Commonly compatible bag types are included here-
Doy pack
Doy packs or stand-up pouches are the same kind of bags. They stand upright with their gusseted bottom, making them eye-catching for customers and boosting sales. Besides, these bags can be made from paper, foil, or plastic.
For convenience, they come with different types of opening processes, like tear-up notches, zippers, and more. Therefore, you can choose one depending on your preference.
Gusset Bags
Typically, these bags come with side or bottom gussets. You can choose one design based on the product requirements. This feature helps the bags stand upright and expand when needed. Gusset bags are made from different materials, such as paper, foil, plastic, and more.
Hence, you can use these pouches for pet food, coffee, oatmeal, etc. Also, choose the zipper, tear-up, etc., opening according to your preference.
Pillow Pouches
They are a flexible packaging option and can store several products, from snacks and chocolate to powder items. They come in rectangular or flat shapes with three edges sealed and the top side for opening.
Besides, pillow pouches are typically made from polyethylene or laminate films. So they can keep the product fresh from oxygen and moisture.
Four-side Seal Pouches
If you want highly secure pouches for your industry, use four-side seal bags. They are ideal for storing powder and liquids in small amounts. Therefore, they are lightweight and easy to carry. Also, these pouches consume less space and save your transportation money.
Spouted Pouches
If you have a versatile product industry, whether fluid, semi-fluid or even powder, you can use spouted pouches. These bags are a well-known option among customers for their easy-to-use design.
Moreover, they have a cap or spout for filling products and minimizing spills. After using them, consumers can simply reseal them for the next use. Therefore, you can store soy sauces, juice, detergent, and many more items in these pouches.
Three-side Seal Pouches
They are famous for single-serve use and convenient opening. Usually, the three-side seal pouches have two sides and a bottom seal. They left the top of the part open. From soup and snacks to candies, three-side seal pouches are used for versatile products. Often, they are made from foil and plastic laminates.
Flat Pouches
Designed with two or three side seals, flat pouches are mainly used for single-serve or sample packaging. They can store products in small quantities. Besides, flat pouches are made from paper, foil, and plastic and offer protection from light and moisture.
Zipper Pouches
With zipper pouches, pouring and resealing are easy and efficient for consumers. They can hold nuts, dried fruits, and other products and keep them fresh for months.
Retort Pouches
Retort pouches are made from aluminum foil, polyester, and polypropylene and can resist high temperatures. These pouches can stand upright and are best for ready-to-eat meals, sauces, soups, or any items that need retort bags. Also, they protect products against bacteria and mold.
Vacuum Pouches
If you want to store perishable food like seafood, cheese, vegetables, etc., use vacuum pouches. They seal the bags after removing all the air and maintain the quality of the products.
Shaped Pouches
Allow you to customize the pouches based on your choices and needs. You can customize their size, shape, and materials. This way, you can customize a pouch with a unique and ideal shape to sell your products and promote the brand.
Things To Consider While Selecting A Premade Pouch Packing Machine
For you to better select the right pre-made pouch-packing machine for your business. You can answer the following list of questions to know what factors to consider.
01 What kind of product are you going to pack? If we can get some samples/photos to assess?
Often, the machine works only with certain types of products, such as liquids, powders, or grains. You can send us product samples or photos so that we can understand your product types and recommend the best machine. This way, you will get a machine that matches your product.
02 Could you tell us the pouch packing weight range?
The pouch packing weight range varies based on the bag’s design and shape. For instance, stick packs are small and can hold 1 to 50 grams. On the other hand, you can store 100 grams to 5 kilograms of products in doy packs.
04 Can you send your sample bag to our factory address for testing? Or you can share photos of your bag design.
If you have any particular requirements for your bag size, you can send around 200 sample bags to our factory address for testing. You can also share bag photos to better understand the bag design. This way, we can test the bag carefully while maintaining small details of size and design for accurate delivery.
05 Could you let us know your plant size or layout? Is there any ceiling height limit?
Inspect the machine’s footprint and layout to ensure it fits within your production area. The required ceiling height is different depending on the filling and weighing system. However, you can customize the premade pouch packaging machine to match your plant layout.
06 What’s your factory power supply voltage type?
Voltages and plugs are fitted according to the standards of your country. Therefore, to operate the machine safely, you must ensure that this voltage matches your power supply for the best efficient production.
07 When are you going to apply this set of machines?
Typically requires Confirmed pouch packaging solution (7-15 days), Machine production (20-30 days), Shipping (7-20 days), Installation and commissioning (7-15 days), and finally packaging and production.
08 For self-use or resale to others? Which Country?
We export our packaging machine to more than 50 countries. If you need a machine for your factory, you need to think more about installation and commissioning and after-sales warranty. However, for dealers who have their technical team, it is more about cost and machine durability.
09 The packing speed requirements?
The speed of a pre-made pouch packaging machine is usually 25-50 bags per minute, choose the right packaging speed and multiple packaging machines according to your business needs
10 Other requirements for the packing process.
Easy to operate and maintain can reduce your time and costs. At the same time, you can easily clean and lubricate the parts with easy maintenance.
Comparison Between Premade Pouch Packaging Machines vs Form Fill Seal Machines?
Let’s discuss the differences between premade pouch machines and FFS machines for you.
Type of product packaging
Premade pouch packaging machines work with preformed bags such as day packs, 4-side seal pouches, spout pouches, and more. These devices handle multiple sizes of bags and quickly change over pouches when needed. On the other hand, form fill and seal (FFS) machines create pouches from roll film, offering more customization. Then, they fill the bags and seal them as well.
Operation
Premade machines mainly focus on product filling and sealing, so they are more straightforward to operate. Often, you only have to click a button to change the bags. FFS requires more complex operations, as they involve forming the pouches and filling them.
Production volume
The FFS machine fills more bags than the premade machine. For instance, the premade can fill 35 to 60 pouches in a minute. In contrast, the FFS device fills 100 bags every minute. However, the number depends on the machines’ model types.
Cost
The price of the premade machine is higher than that of the FFS machine. Premade equipment usually starts at $20,000 – $50,000, while FFS’s prices are slightly lower, ranging from $2,000 – $40,000.
Space constraints
Premade pouch machines require more space because they need room for storage and handling of preformed pouches. Form-fill seal machines are more compact, as they manufacture pouches during the packaging process. So they need less space for storage.
A Quick Chart Of Difference Between Premade Pouch Machines vs Form Fill Seal Machines
Feature | Premade Pouch Machines | Form Fill Seal (FFS) Machines |
Pouch type | Uses pre-made pouches | Forms pouches from flat film rolls |
Setup time | Faster setup | Longer setup as it involves the film unwinding and forming |
Flexibility | limited to pre-made bag sizes and styles | More flexible; can create various pouch sizes and styles |
Production speed | Moderate to high, depending on the pouch design | High; efficient for high-volume production |
Material Handling | Requires handling of pre-made pouches | Handles bulk film rolls; less material handling |
Storage requirements | Requires storage more space for pre-made pouches | Need less space |
Suitability for batches | Suitable for both small and large batches | Better suited for large batches and high-volume runs |
Maintenance | Lower maintenance; fewer moving parts | Higher maintenance; more complex machinery |
Conclusion
Have you read the whole article? Then you know everything about premade pouch packaging machines. Hopefully, you will purchase a machine based on your production requirements.
However, to get the best one, contact HonorPack now. We offer different types of premade packaging machines with various configurations to match your needs.
FAQs
What materials are used to make premade pouches?
Premade pouches are typically made from different types of plastic, aluminum foil, and more materials. These materials are often laminated together to create a robust and versatile bag. You can choose them based on the product’s needs, considering moisture and oxygen barriers.
Can premade pouch-filling machines handle heavy fills?
Yes, many premade pouch-filling machines can handle heavy fills. However, check the models to see if they have sturdy pouch holders and filling systems designed for heavier products.
What is a squeeze pouch filling machine?
A squeeze pouch filling machine is designed to fill various types of squeeze pouches with liquid, semi-liquid, or pasty products. It accurately dispenses the desired amount of product into the bags. This machine is used in the food, beverage, and pharmaceutical industries.
What is a duplex packing machine?
A duplex packing machine is a high-speed packaging equipment designed to simultaneously fill and seal two products into separate pouches or containers. With this dual-lane system, you can significantly increase production capacity compared to single-lane machines.
